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Bakery Production Sheets

Pick a bakery above to open a specific calculator.

Bakery 1

Original — Full Batch

Original — Half Batch

Jacks — 1 Line

Garlic Bread

Bakery 2

Handtossed

Lean Cuisine

Jacks 6.5

Jacks

Bakery 3

CPK

Jacks

Digiorno

French Fry

Batches vs Time (8‑Hour Shift)

8 hours = 480 minutes = 28,800 seconds

Waste

Choose bakery to set the White tote empty weight (Gray is 112):

Gray = 112, White = —

Bakery 1 — Processed Oil Consumption

  1. Open the valve and read inches on tank near paperwork change.
  2. Take inches × 541 to get oil in tank.
  3. Enter LS24 oil amount. Difference D = (LS24 oil) − (tank oil).
  4. Enter Mixer 1 and Mixer 2 oil. Processed oil = (D − (M1 + M2)) ÷ 2

Next 7 Days — Julian + Weekday

Flour, Crust, Carts

Flour

0
Run‑out time is computed as: start + (total ÷ combinedRate)

Lines

Results

Combined rate0.00 lb/min
Combined rate (hour)0 lb/hour
Time to empty—
Run‑out time—
8‑Hour flour usage 0 lb
Status—

Formulae

    Bakery 1

  • ORIG 1/2 batch = 452 ~ 9 (min)     Handtossed
  • ORIG full batch = 452 ~ 9 (min)     Lean Cuisine = 493 ~ 14 (min)
  • Bakery 1 Jacks = 580 ~ 12 (min)     Jacks 6.5
  • ORIG 1/2 batch = 452 ~ 9 (min)    
  • Line rate = amount ÷ every_min
  • Combined rate = Σ line rates
  • Minutes to empty = total_flour ÷ combined_rate
  • Run‑out time = start_time + minutes_to_empty

Crusts,Carts

Assembly (Consumption)

Downtime: 0 min

Bakery 1 (Multi‑Product Production)

Downtime: 0 min

Line A

Line B

Bakery 2 (Production)

Downtime: 0 min

Instruction Notes (Searchable Index)

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Tip: use multiple words (example: 899 peelie)

Index

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    Oil Load Late Check

    Oil / Delivery • oil load, delivery, late, phone • Updated: 2026-04-30 • Initials: GF

    If a oil load isn’t here and is running late check on it. 877-269-7575

    Split and move to 899 Pending

    Warehouse / Inventory • LM01, 9090, mixed pallet, peelie, 899 pending • Updated: 2026-04-30 • Initials: GF
    1. On LM01 the Dynamic menu 9090 goto 3.Int Moves
    2. goto 6. Mixed Pallet
    3. HIT ENTER
    4. Scan the peelie
    5. Enter pick amout to split then enter
    6. Back up and print the new peelie
    7. LS-24 will say '216' aka limbo
    8. Move su [] [899][pending]
    9. LS-24 to check if done correct
    10. Fill out a IR don't forget that the Storage Unit #
    11. its the one that starts with 00
    12. stapple it to the IR
    13. open the LT27 PEELIE HISTORY for date of manufacture

    Releasing POs — Missing Ingredients (Email)

    Materials Mgmt / Bakery • PO release, missing ingredients, email • Updated: 2026-04-30 • Initials: GF

    When releasing PO’s if there are missing ingredients other than oil or flour e-mail:

    • US: NPD Medford Materials Mgmt (usnpdmedmatmgmt@us.nestle.com)
    • US: NPD Medford Bakery (usnpdmedbakery@internal.nestle.com)

    GSTD — Problem Solving Questions

    GSTD • GSTD, problem solving, standards, reason • Updated: 2026-04-30 • Initials: GF

    For GSTD:

    • What is the "Reason" this specific instance motivated Problem Solving? Should use more specific area (add machine to specific line)
    • What documented standards exist (or need to be made) relevant to prevent this issue (not tribal knowledge)?
    • Should use more specific area (add machine to specific line)
    • What is the std.?  Does it need to be updated?  Was it being followed?  Why?

    Diverting Crust in Bakery 1 CTL area — 10%–15%

    Bakery 1 / CTL • diverting, crust, CTL, maint login, SAI/6800, 10%–15% • Updated: 2026-04-30 • Initials: GF
    1. Login / Maint
    2. Login (Maint)
      1. User – SAI
      2. Password – 6800
    3. Close Window to go back to divert screen
    4. Status (%)
    5. Enter % number (10%–15%)
    6. If “Red” it’s not diverting
    7. If “Green” it is diverting
    8. Log Out
    9. (10% is the lowest setting)

    Bakery 1 Divider Knives Not Homing

    Bakery 1 / Divider • divider, knives, homing, Mint, Maint, SAI/6800 • Updated: 2026-04-30 • Initials: GF
    1. Go to Mint Screen on Divider Panel
    2. UN: SAI
    3. PW: 6800
    4. Manually turn "1" knife to place in middle of divider hole where dough comes out
    5. Re-Home: touch Home on divider knife screen in maintenance section. Hold till the knife rehomes to correct position.
    6. Repeat steps with the other knife

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